Metal processing
Metal machining high precision
Entrust the machining of your sheet metal parts with our manufacturing process at Usinage Laurentides. We provide you metal cutting and machining service with our expertise, our cnc machining and our fleet of high-performance machines to produce parts. Obtain accurate and reliable results with our forming sheet metal parts machining service.
In the ever-evolving landscape of manufacturing and industrial production, high precision machining stands out as a cornerstone of modern engineering. This advanced process plays a pivotal role in producing components with exceptional accuracy and fine detail, crucial for numerous industries including aerospace, automotive, medical, and more. In this article, we delve into the world of high precision machining, sheet metal machining, exploring its significance, applications, and why it’s a critical choice for businesses seeking unparalleled quality and performance in their products.
Understanding High Precision Machining
High precision manufacturing process machining is a process that involves the removal of excess material used from a workpiece while holding close tolerances. It’s characterized by its ability to produce parts with extremely precise dimensions and fine surface finishes. This is achieved through the use of advanced CNC (Computer Numerical Control) machines, which offer superior control and repeatability in manufacturing.
Key Benefits of High Precision Machining
Enhanced Accuracy and Consistency
The hallmark of high precision machining lies in its ability to fabricate components with impeccable accuracy and unwavering consistency across different processes. By ensuring exact dimensions and maintaining uniform quality across production, this process significantly reduces the margin of error, fostering reliability in every part manufactured.
Complex and Intricate Designs
The sheer versatility of sheet metal fabrication process facilitated by high precision machining allows for the realization of intricate and multifaceted designs. This method empowers the creation of functional parts featuring complex geometries and minute details that would otherwise be unattainable using less precise techniques, thereby expanding the realm of possibilities in product development.
Improved Product Performance
In high-performance applications, precision is paramount. Even the slightest deviation in sheet metal machining can lead to significant performance issues or compromise safety. With high precision machining, components are engineered to exact specifications, ensuring optimal performance and mitigating the risk of operational setbacks.
Laser cutting applications in Various Industries
High precision machining in sheet metal fabrication processes is indispensable in industries where precision is non-negotiable. For instance, in the aerospace industry, it’s used for components that must withstand extreme conditions. In the medical field, it produces surgical instruments and implants requiring exact specifications for patient safety. The automotive industry relies on it for parts that contribute to the overall efficiency and safety of vehicles.
Automotive Industry
Metal the machining process is crucial in producing various automotive components, including engine parts, gears, shafts, and chassis components, ensuring precision, durability, and functionality in vehicles.
Aerospace and Aviation
This industry demands high-precision machining for manufacturing aircraft parts, turbine components, landing gear, and other critical elements requiring lightweight yet durable metals.
Medical Devices and Equipment
Metal machining is vital for crafting intricate and precise components used in medical devices like implants, surgical instruments, prosthetics, and diagnostic equipment.
Electronics Manufacturing
Metal machining plays a pivotal role in producing precise components for electronics, such as computer parts, connectors, and housings for electronic devices, ensuring reliability and functionality.
Energy and Power Generation
This sector relies on metal machining for creating components used in turbines, generators, and various machinery required in power plants, ensuring efficiency and reliability in power generation processes.
Choosing the Right Machining Partner
Selecting a machining partner with the right expertise and equipment is crucial for your sheet metal fabrication processes. A reliable partner not only possesses state-of-the-art machinery but also a team of skilled professionals who understand the nuances of high precision and machining processes.
They should offer comprehensive services, from design consultation to final production, ensuring every aspect of your project aligns with the highest standards of precision and quality.
Usinage Laurentides
Your manufacturing partner of excellence
Modern equipment combining speed and precision
Our latest generation equipment combines precision and speed to produce consistent high quality results:
Engineering, design and product development
We support manufacturers and agencies specializing in industrial design in prototyping, sourcing and manufacturing innovative products to solve today's challenges.
- Product research and development (R&D)
- Partner agencies in industrial design
- Prototyping and small series
- Optimization of technical drawings (3D and 2D)
Manufacture of complex metal parts and products
Benefit from the efficiency of work methods developed by solving the industrial challenges of our customers for more than 30 years.
- Medium/large series
- Finished metal products
- Parts intended for assembly
- Complex/unconventional parts
Sheet metal processing
Turnkey solutions for your steel and aluminum sheet processing needs.
- Steel, prepainted, stucco, aluminum & stainless steel
- Complex mechanically welded assemblies
- Numerically controlled cutting (CNC)
- Punching and punch/laser combo
- High precision machining
- Bending metal sheets
- Finishing and surface treatment
- Robotic, spot and manual welding
Visual inspection by critical points and rigorous quality control
From the review of technical drawings to the inspection of parts between our departments, we ensure compliance with established criteria to ensure the delivery of finished products and durable metal parts.
- Validation of technical drawings before production
- Visual inspection of parts at critical points
- Updating a register of irregularities
- Production of non-conformity reports (NCR)
Continuous supply of production materials
Driven by innovation and continuous improvement, we have given ourselves the mission of constantly reinventing ourselves; so as to become the sole partner of choice for manufacturers of value-added products from here and elsewhere.
- Continuous supply
- Inventory management
- International import and export
- Supply chain optimization
- Just-In-Time Approach
Frequently Asked Questions About Metal Machining
Why subcontract metal machining to Usinage Laurentides?
- Benefit from our know-how in machining complex metal parts.
- Modern, high-end equipment at the cutting edge of technology, for precision machining, even in medium or large series.
- Turnkey service, from design to final assembly.
- 360 transformation approach for innovation, plan improvement and cost reduction.
What equipment do you use to machine metal?
At Usinage Laurentides, we use state-of-the-art machinery, including the Mitsubishi Manford VL 1200, to carry out high-precision metal machining work. We are able to guarantee results of exceptional quality.
What materials do you machine?
We are able to machine a variety of materials. No matter what metals you want to use for your projects, we have the expertise and tools to provide you with high quality metal parts.
- Prepainted steel
- Textured stucco steel
- Stainless steel
- Galvanized steel
- Aluminum
How to find the right supplier for metal machining?
- Get ahead : Don’t wait until you have an urgent need to find a supplier
- Prepare yourself : Have drawings, forecasts, evaluation form on hand
- Communicate transparently : Share your issues and expectations.
- Exchange frequently and keep in touch : The situation of one or other of the parties may have changed, production capacities may no longer be the same, your volumes may have changed.
- Evaluate costs : Compare overall costs to unit costs
- Be precise : Specify potential volumes and supply rate
- Protect yourself : Complete a confidentiality agreement and sign a manufacturing agreement
What metal products can you machine?
- Complex metal parts for machining.
- Ability to machine unconventional metal parts.
- Manufacturing of high quality finished metal products.
What is metal machining?
Metal machining is a process of removing material to obtain a precise and complex shape.
This is one of the essential processes in the manufacturing of metal parts, making it possible to create components with exact dimensions and meeting the required technical specifications.
What are the advantages of metalworking?
- High responsiveness to quickly produce high quality parts.
- Precision and control for compliance with technical specifications.
- Rapid design of manufacturing plans for flexibility.
What is the production capacity of Usinage Laurentides?
Our company has two factories totaling 40,000 square feet. This allows us to guarantee continuous production, day and night, thus meeting your needs for tight deadlines, large quantities and high standards.
What are the metal machining methods?
Our company uses different metalworking methods to meet the specific needs of our customers. The method is adapted according to the characteristics of each metal part to be machined.
- Filming
- Drilling
- Bore
- Tapping
- Milling
- Correction
What is the average defect rate in metal machining?
Our average defect rate in sheet metal bending is less than 1%. Our team is fast and committed to quality and uses an integrated production system to minimize errors and defects.
Do you have historical data on failure rates?
Yes, we have historical data on failure rates during sheet metal bending. Thanks to our integrated production system, our machines are connected to our ERP and we follow a rigorous quality manual.
Additionally, each product is inspected according to customer specifications, ensuring consistent quality.
Electrical sector
From prototyping to mass production, we manufacture metal parts for products in the electrical industry and clean technologies.
- Electric charging stations
- Industrial transformers
- Battery components
- Electric vehicles
Transport and heavy vehicles
We manufacture parts for transport and heavy vehicle components of all categories including bodywork, interior, access components, fasteners and more.
- Heavy vehicles
- Emergency and leisure vehicles
- Collection vehicles
- Mobility vehicles
- Electric vehicles
Signage
Manufacture of finished products and complex metal parts intended for assembly for the sign and signaling sector.
- Road sign
- Commercial display
Entertainment and fun
Manufacture of finished products and complex metal parts intended for assembly for products in the entertainment and amusement sector.
HVAC
Manufacture of finished products and complex metal parts intended for assembly for the HVAC sector.
- Components of ventilation systems
- Heating system components
- Components of air conditioning systems
Furnishing
Manufacture of finished products and complex metal parts intended for assembly for products in the furniture sector.
- Displays
- Fixtures
- Commercial furniture
Health and medical
Manufacture of complex metal parts for the assembly of medical products and devices for the health sector.
Experts en transformation
Other metal transformation processes
CNC cutting
Entrust your metal cutting to Usinage Laurentides. Take advantage of our personalized service to obtain metal parts exactly according to your specifications. With our expertise and state-of-the-art equipment, we guarantee high quality results to meet your specific needs.
- Laser cut
- Digital cutting (CNC)
- Hallmark
- Stamping
CNC machine tool
CNC bending
Usinage Laurentides puts at your disposal its latest generation bending machines and its 30 years of experience in metal bending and bending. Obtain high quality finished products or metal parts for assembly that require complex bending processes.
Robotic, spot and manual welding
Attentive to your needs, we adjust to your realities. We offer you models for manufacturing and production in short, medium and large series thanks to the commitment of our teams and our passion for excellence, constantly motivated by innovation.
- 6-axis robotic welding
- Manual welding
- Spot welding
Assembly of metal parts
Engineering makes sure to understand the requirements of your original drawings, the factory produces for you while you take care of other tasks.
- Mechanically welded assembly
- Riveting
- Bonding
- Bolting
Finish and surface treatment
Whether the finishing is done at our factories or at our partners, you are assured that we will have the quality of everything that comes back to you. Our integrated service offering accelerates processing time while ensuring quality control from A to Z.
- Grinding and sandblasting
- Surface preparation
- Powder coating and electroplating (E-coat)
- Plating and epoxy primer